Production Optimization
1. Benchmark Process
Graphically display all variables of a manufacturing process as it is now performing
2. Review Data
Joint Engineering review of data to get consensus of machine operation
3. Define Goals
With engineering, determine what the process should be
4. Determine Game Plan
Create timeline for changes
5. Implement Changes
Modify systems and monitor process for quality control
6. Update Documentation
Once all changes are made, update schematics, operation manuals, program listings, etc.
7. Train Personnel
Train personnel to maintain process as modified
Cycle Calculations
1700 TON INJECTION MOLDING MACHINE
By Optimizing Cycle, Eliminated Third Shift And Saturday Production
PUNCH PRESS
Increased Production From 159 Parts / Hour To 235 Parts / Hour
LOW PRESSURE MOLDING PRESSES
By Reducing Cycle Time From 81 To 68 Seconds Were Able To Off-Load 3 Presses... Making Them Available For Other Work Eliminating The Need To Purchase 4 New Presses... $ Millions Saved
DOOR ASSEMBLY LINE
By Optimizing 45, 90 And Restrike Presses, Increased Line Throughput From 185 to 235 Doors Per Hour